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Jul 2016

Just thought about another test you could try; try moving the thermocouple wire while taking a reading with your multimeter at the end that connects to the motherboard. Check to see if there is no break in the wire that may cause the thermocouple to disconnect every time it is moved. I know my x axis homing switch had the same issue and couldn’t find the problem until I tested the connector that connects to the motherboard and move the sensor wire. Find the issue and it was an easy solder job. I’ll be waiting for your response

Also can you provide us with the sailfish version you are running I’ll check the changelogs to see if a newer firmware fixed a problem like you are having

Sailfish F CreatorX
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Thing 32084 14/11/05
Sailfish v7.7 r01234

That’s what the panel says.

all connections are sound. solid 24v
It can heat the bed and both extruders all at once, the bed works fine, and the extruders heat the same way if you do either of the three or all of them.

Ok so you have the latest stable release. There is apparently 7.8 version released but it hadn’t been widely adopted yet so wouldn’t recommend upgrading unless you really feel the need to. Changelogs don’t mention hotends issues either.

Are the set screws tight on the heaters? Unrelated, but were there display glitches before the changeover? The loose wire while printing theory is good.

I have an extra fan to cool the part that also tends to cool the extruder. Are you using one?

Only after I change nozzles is when the panel went strange, but the panel appears to have fixed itself now.

Hmm that is strange… The only thing I can think of is that the extruder with the lower temp is not getting the same amount of current to heat the hot end. That’s the only other thing I can think of. I mean the wires are good your getting correct voltage. The thermocouples are tested. Only other thing other than firmware is the current going to the hot end. If you can check the current that would be something else we can rule out. I don’t think they go over the 10 amp max on most amp meters so my suggestion is test the current on both and compare to see if they are both in the same ball park. Do this especially at around the 195 degree threshold when the faulty nozzle doesn’t heat more.

Did you update the power supply? You may not have enough watts now. I think you can do that upgrade with a 220watt, my 120 can barely hold the temp on both nozzles and plate simultaneously.