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Sep 2016

OK, this is a “sagging” issue. The filament is falling, as there is nothing beneath it to support it. This is a result of a combination of cooling issues and overextrusion, creating too much material that has no support under it.

For PLA, you need to have active cooling.

You can also increase the cooling setting on your slicer software. That is, increase the pause between each layer, so each layer has more time to cool before the next layer is printed. This allows the print to have better support on it.

Also, print 4 marvins at the same time, or add it to another print you are doing. More printing time per layer = less sag.

Finally, it appears you are slightly over extruding. Measure your filament, make sure it is the set correctly. Extrude slightly less filament.

Ok, so I have the cooling running at full after layer 1.

I have run one at 500mm/min and can watch it sag as soon as it is laid down.

I am going to try 10 degrees lower on the extruder and see what happens.

I need to figure out the bridging area of S3D to see if I can get that setting to help on reducing the extrusion during that area.

20 days later

From what I can tell this issue is caused by the way the nozzle is coming off the print when the slicing is going on. I currently have an army of marvins laughing at me. Every print better than the other but ultimately i think this is an issue resolved in the slicer