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May 2016

Hi Greg. I see initial layer thickness is still at 0,3mm. Please change to 0,2. Because at 200 percent and 0,3 you were extruding so much filament that it probably compensated a bit for z height error. But at the expense of lines not being wide enough to touch each other. If you do first layer at 100% and 0,2 any z error is much easier to detect. ( and loads on extruder are much lower) Because if to close to the bed, printwidth will become too wide. This becomes visible when infil patterns start to overlap. If to high, lines are not touching. A good workaround is to turn on raft. This will increase the succesrate of many prints and will also compensate most z errors. Good luck

I run my printrbot 1405 with 200% line with with a ubis 13s hotend with no problem but I have to agree espescially if you dont have the new printbot hotend to turn that down to 150% at least.

You can keep it at 200 or 150 then change the layer height to the first layer at .254 then the layer hight at .2064 as these values are calculated from the prusa calculator.

1) Cool the printer.

2) Start the table leveling function.

3) See how many thicknesses of computer printing paper you can get between the print head / nozzle and the print bed.

4) Report back to us the number of layers of paper you can get between the head and build surface

To me it appears to be a gross error in the head to build surface distance.

Also the filament is too cool and the material already printed is cooling too much before the next layer is applied.

Add 20 deg C to filament temperature after you have adjusted the build table height to be correct.

Clean build surface with alcohol before starting next print.

Z height needs to be lowered by about -.25 mm also try moving the z probe closer to the hotend nozzle by screwing it down some as it gets better measurements this way.