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Aug 2019

Hi all!

I am having a strange issue that only recently popped up on one of my zcorp machines. When I am printing, it looks like the hp11 print head is collecting powder on its print head which causes it to streak (left to right) due to it getting clogged (see attached photos). This only happened within the past 2-3 months. It’s pretty annoying since layers are not binding and builds fail. I’m not sure if it’s related, but I am also continuously getting alignment failures (error code 40008).

I have changed the print heads, swapped pogo cards, and cleaned the cleaning station.

Overall, I am not sure if it’s humidity, pogo card, or another problem, but it would be great to get help if anyone has experienced this problem before.

  • created

    Aug '19
  • last reply

    Aug '19
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hello, have you ever cleaned or rinsed the pipes?
Sorry for my english, google translator.

Hi Cokreeate,

Thanks for responding. The cleaning station is spotless and so are the parking caps. There is a lot of fluid collecting on the HP11 print head (tested with several new print heads, and same issue). I am not sure if it is a high fluid flow issue or humidity. The humidity in the build space is 20-30%, but in the room around 50-70%. It has been raining a lot for the past 2-3 months in Colorado (which is when the problem first started).

Hard to tell in the photo, but liquid builds up on the print head which prevents it from jetting or the liquid collects powder and clogs. I pulled this out in between layers of a test build.

In the meantime, I made a temporary solution. I replaced the rubber parking pad with a felt pad so it could wick and dry off the HP11 print head each printed layer. It actually worked really well but would like to solve the problem and not have this janky setup.

I also got a dehumidifier for the room and going to see what that does.

I’ve put several brand new print heads and the pogo cable is actually brand new (only 4-5 months old), and I have checked the pogo cable for any damage.

thanks,

Eric