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Jul 2016

Now, this isn’t 100% helpful for your immediate situation, but let me give you some endgame advice:

Ditch the kapton and painter’s tape, get a 6mm (1/4") borosilicate glass bed to put on top of the aluminium heat spreader plate. That’s what I did, and everything is glorious. Just some purple Elmer’s gluestick and everything sticks. I haven’t used rafts at all since. (For parts with very low surface contact area, I can get away with just adding a 1-layer skirt to keep them stuck down.)

BuildTak is nice and all, but my slab of 6mm borosilicate glass only cost twice what a single sheet of BuildTak does and a good thick piece of glass offers additional benefits:

  • Gives the bottom surfaces of parts a super-smooth finish.
  • Provides a dead-flat surface, corner to corner, whereas BuildTak and other sheet-based surfaces are only as flat and level as the substrate you attach them to.
  • Acts as a thermal mass, smoothing the rise and fall of the bed temp as well as further spreading the heat, helping to eliminate hot-spots.

It’s also practically indestructible. I remove my prints-- as well as clean up gluestick residue --with a razorblade scraper, and after a year and a half of constant usage there isn’t so much as a scratch!

You can chip borosilicate glass. i know because I chipped the surface of 3 of them before switching to an aluminum plate with sanded surface.

But I also don’t love build tack. It’s got good hold, but lousy release. So far I prefer hair spray directly on my metal build plate.

Yeah, I’ve heard-tell and seen pictures… (Including PET just taking huge chunks of glass with it when parts are removed!!) But considering everything I’ve put it through-- like literally scraping all the glue residue clean with a razor blade after every several prints, and printing PLA, ABS, Nylon, TPU, TPE, PCL, PVA, PC, and even PETG on it --for a year and a half without so much as getting a scratch, it makes me wonder if the people having these problems maybe got ripped off and got low-quality borosilicate glass, or possibly something else altogether. Or maybe it’s a matter of thickness. A lot of the examples I’ve seen of damage have been with what looks like 3mm (1/8") thick pieces of glass, and a 6mm piece like what I have is far more substantial.

The metal build plate is good too, if it’s well-made and flat… Mine wasn’t, for example; It dipped in the center. (But they’re also going to undergo far more thermal expansion than even non-borosilicate glass.)