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Apr 2016

I appreciate the feedback on this post. Very positive and supportive. 3D printing feels more like a community with this interaction. So I took some aggressive steps today.

Went down to MicroCenter Denver, spoke with the rep. He and another customer standing with us admitted that they have had total brain damage printing PLA on this specific printer (PowerSpec Ultra 3D). They both admitted to deferring to ABS when at all possible. Besides the thermal contraction issues (somewhat controllable) they have had success sticking the first layer(s). They also concurred with your statements (spray, glue, etc). I was really hitting the reliability subject hard with them. I know this is new and emerging (adolescent) technology but from a “sigma” approach to results, I can not ignore the fails and work arounds that myself, and everyone else is experiencing.

I returned the PowerSpec Ultra 3D. I purchased the Lulzbot Taz 5. I got it all back home and after a careful setup and calibration proceedure, as well as downloading the Cura platform, I have printed one sample part. The results are amazing and drastically different than the previous.

The Cura is a hearty and effective slicer. Everyone is totally correct about that. The Simplify3D has a few more bells and whistles but guess what; I’m not printing bells! I R&D one off prototypes for the R/C industry. I need parts that print and work properly within acceptable tolerance(s). I have to say as well, that the Lulzbot is an amazing machine as well (so far). It is noticeably higher quality and robust. The build volume of the Taz 5 is formidable. The Cura suite works seamlessly with the machine and I am exactly where I expected to be… 60 hours ago. Lol.

Thanks again for all the info and general support. I remember when digital cameras first came to market (I am 38 yrs old.). Look at that technology now. Let’s keep printing and pioneering. I can’t wait to see what is the future of this industry. Cheers to all.

Simplify 3D is by far the best slicer and the easiest to customize and get quick previews you can use to double check if it works at any layer of the print. For the non sticking PLA to the bed, It sounds like your bed temp may not be accurate. Put a thermometer to it and make sure its in fact 60 degrees regardless what the display says. I also put my bed temp to 70-75 for PLA. I have a Rostock Max V2 with S3D and glass heated bed and zero issues with sticking. However I keep my bed at 75 to make sure it sticks the whole time. i have noticed the larger your nozzle the harder it is to stick. It was really hard for me to get my .8mm nozzle to stick and my .4mm sticks 97% of the time and my .25mm nozzle sticks 100%. Also if your nozzle height is off and too high that will cause non stick. Double check temp accuracy, bump up bed temp to 70-75, double check nozzle height. Make sure your print speeds in the settings are also slower for first layers and raft/supports to make sure it all sticks down. At 75 bed temp i can usually pick up my entire bed by the part and ot still doesnt separate until around 60 degrees. Good luck.

3 months later

I have the same printer and software and my success rate is pretty high. Instead of using tape, I added a piece of 1/16" thick x 6" x 9" glass to the bed. YOU MUST ADD A SHIM TO THE TABLE UNDER THE LIMIT SWITCH THAT IS THE SAME THICKNESS AS THE GLASS SO THE HEADS WON’T RUN INTO THE BED. It’s hard to find 1/16" thick glass. Glass distributors will sell you something more like 3/32" thick and call it 1/16". Buy a cheap picture frame at Ben Franklin or Bed, Bath, and Beyond and cut it.

I then apply a thin layer of Elmer’s washable “Disappearing Purple” glue. You can buy these glue sticks lots of places. Don’t use too much. This should work nicely for you. Start with these suggestions and we can go from there.

Instructions are on the sd card.

Power spec ultra uses flashforge dreamer profile in simplify3d. I recommend under the gcode tab in the profile settings to adjust the z-axis in 0.1 mm intervals. Negative intervals will bring the bed closer to the nozzle. Positive intervals the opposite.

For PLA print using the left extruder at a 210 c. Bed temp 60c. Print ABS filaments in the right extrder with a bed temp of 80c -100c depending on the brand. Blue tape on the bed works for me but for larger pieces I put aquanet hairspray down on top of the blue tape or use a Elmers gluestick. In simplify3d, you can adjust the first layer speed under the layer tab in the profile. I have mine set to 50%. My speed is set to 60 mm/s.

I recommend saving the gcode to the sd card and print from the print instead of usb. I have occasional issues with the usb so I stopped using it.

2 months later

My dad is smarter than me extra cables are extra sensor cables for the sensors. You need to go to more options in My dad is smarter than me print menus to fine tune your printer so you don’t print failures

2 months later

First off, the extra cables are spares for the sensors. The printer is not a knockoff of flashforge but a product of flashforge. PlA works fine with extruder 200c and bed 45c with kapton tape and purple elmers glue. The printer is closed source so simplified 3D won’t work. These are all just general and may not work for you but did for me. I will admit though, the USB is kinda a pain but works well with the right computer and I had to repair my printer because of failure to reboot after firmware update. Keep trying.

Please feel free to use any means nessesary to accomplish your goals in life!!!

1 month later

I have an Ultra and have experienced some issues with parts sticking but using a borosilicate glass plate and hair spray solved that. The software provided is a direct port of the Flashforge Dreamer and it has 3 slicers to choose from. It sounds like you may have a later version of the Ultra because mine will not recognize any code created by any other software and mine is much more stable and reliable.

2 months later

I just bought a Power Spec Ultra 3D, I had issues with not being able to print without a raft. Then i got glass from picture frame. Printing like a champ.

8 months later