Hello, I am currently designing a 3d printer and I plan on using leadscrews throughout, 2 for z axis, 2 for x axis and one for y axis, Has anyone got a printer with similar set up? What challanges did you face with this? Is there anything special that I need to consider that I might overlook?
Yes, don’t use lead screws for a 3D printer, just for the slow moving axis (like the Z axis), lead screws are not able handle to fast motion and direction change required by 3D printing process, unless u sacrifices speed and acceleration. Also their accuracy is not better compered to good quality belts.
You can use ball screws for better performance with a much higher prize, but this will dramatically increase the moving mass in the XY axis = stonger frame and motors with the same result provided in the end as belts.
As 3D printing is additive manufacture process there are no forces applied to the XY axis during print process just the gravity, and fight with inertia so no need to have a mechanics with high force output, unless you want to use it also as a CNC mill.
Over engineered solution which will not result in any significant quality improvement - will make your printer very expensive and if you wish to sell commercially outside the accepted price point for a PRUSA clone. Belts work, are reliable - easy to adjust and cheap to replace - they can give the acceleration/deceleration and the accuracy required for an FDM printer.
I have designed, built and run both Lead Screw (LS) and Belted 3D Printers. Regardless of the debate, it will work, and it will work well if setup correctly. Both systems have their own Pros and Cons, your particular needs will mandate which one “YOU” prefer…and that’s what’s important. I liked both, and with some effort and proper setup I got similar results from both. I have however ditched the LS version in favor of belts on X&Y. The only issue I had with it was the lack of free motion of the print bed. If you run lead-screws you have to drive the print bed with the controller, it is not impossible, but very difficult to move it by hand. I fond this completely unacceptable, it is however my opinion…again, design the printer “YOU” want. not the one we tell you that you want