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Aug 2015

Stainless nozzles typically won’t be an upgrade over brass, they are just necessary when printing certain materials, especially if it’s printing something edible like chocolate or whatnot, or a medium that would rapidly degrade brass. Nickel plated brass would give a good boost of lubricity for your extruder.

19 days later

I wouldn’t recommend using abrasive materials with ptfe liners at all. If you want to use those materials you should consider upgrading to all metal with threaded thermal barriers that are internally stepped (non-stepped doesn’t work) along with a threaded cooling bar. I upgrade mine to all metal for this reason, also because of constant clogs. Now I can feed it anything and won’t clog. I’m using AVN Swiss thermal barriers and nozzles. They are stainlesswith a special coating.

I met with a local fellow who has a CTC and the nozzle is quite different than the AVN Swiss ones that we stock. I don’t know of an off-the-shelf solution for the CTC. We are having good luck on our Dremel and FlashForge machines with these Nickel Plated Brass Nozzles.

Those AVN nozzles are not an off the shelf solution, and were only a suggestion if one were to go the all-metal route which is the smart move if you plan on printing with abrasive materials. Otherwise, good luck, what you had, is exactly what you will need with a ptfe-lined thermal barrier. Those AVN swiss nozzles only work with threaded thermal barriers that don’t have a ptfe tube in them, therefore the hole for the thermal barrier and nozzle are both smaller. Printers with ptfe (what you have) have a larger diameter hole in both the thermal barrier as well as the nozzle, because the ptfe extends all the way into the nozzle. This way you know for sure that the ptfe gets hot enough for some of the ingredients in it to slowly degrade and pollute your air with toxic stuff ~

If you want an off-the-shelf solution, basically any nozzle will work that has a larger diameter hole for the ptfe tube to fit in. Nickel Plated Brass Nozzles sounds like the best decision for an off-the-shelf-solution, however I don’t know how much of a difference that will make over a standard nozzle, as I imagine the ptfe liner would wear out way sooner than any nozzle will (basically a kind of plastic). I personally wouldn’t print abrasive materials with ptfe-lined hotends. Actually I won’t use anything with ptfe in it not only for health reasons, but for reliability.

2 months later

I’m not sure what size nozzle the CTC printer requires but Bob is right that stainless nozzles won’t really be an upgrade over brass. We have just released our new lines of aluminum and tool steel nozzles to address a multitude of printing issues (along with our Duraplat3-d brass nozzles that we’ve been making for a couple years now). You can find them and all the tech specs on our website here www.p3-d.com 4

Thanks.

Jay

Nozzles of any kind “won’t really be an upgrade” over any other nozzles. The change is negligible and hardly matters at all. What is important is the thermal barrier and it’s internal geometry. You know keywords like “transition zone”, “melt zone”, “cold zone”, “heat-break” are things that actually matter. Nozzle “upgrades” are a band aid. Stop telling people your nozzles will fix a multitude of printing issues because they will buy your nozzles and it will print the same.

Your thermal barriers however, are what will solve almost all problems. I checked it out, and you have the internal step that’s required.

@robertpaul sorry, I got a bit lost in the conversation. Who is trying to solve a multitude of issue and how? We endorse the avn nickel plated brass nozzles only for improved wear resistance compared to standard uncoated brass. We are very happy with the results thus far and find the improvement adequate to reduce printer downtime without having to reduce printer speed because of similar thermal conductivity to brass.

No worries, I understand the scrutiny of being a merchant and no one should take a manufacturer at face value without doing some investigating. I will stand by my comment of saying that our line of nozzles address a multitude of issues, it’s just that I only listed the one or two pertinent to this thread though. I was trying not to sound too much like a walking advertisement for our products and rather encourage users to do their own research and let them know that there are other products available. In case you are interested though, some issues I’m referring to are:

  • Quality. Years ago, before we were manufacturing nozzles (and far before AVN was), we were forced to buy what was on the market or OEM replacements only to be sorely disappointed with the consistency and quality of nozzles (many manufactured in China).
  • Reduce extrusion force and clogging by lowering the surface friction inside the melt zone and orifice. Thereby leading to more consistent filament feeding and prints.
  • Brass plated nozzles for customers wishing to do all-around printing with something better than straight brass.
  • Aluminum plated nozzles (for those looking for the highest thermal transfer available - significantly higher than brass)
  • Tool steel nozzles for abrasive filaments
  • Tool steel nozzles for higher heat transfer than stainless nozzles

We strive to be the highest performing, highest quality nozzles on the market. That’s why we stand by our products 100% and if any customer isn’t satisfied with our products, a simple email to us is all it take for us to issue a replacement or refund. As I noted, our brass nozzles have been on the market for 2 years now, we have many thousands in the field and hundreds of positive feedback for the issues I mention (reference our ebay username performance3d).

And many thanks for complimenting our thermal barriers. As with all our products, we strive to get the details right (and obviously the stepped bore is a pretty important detail).