Nice community effort indeed! Looking forward to seeing more of your prints @Ponzi3D. I’ve heard good things about the Velleman printers, but didn’t get to see them in action just yet.
What I would do (sorry if some steps seems mindless):
dismount everything concerning the print head (steppers, belts, pulley, rods,etc…)
check if the 4*8 mm rods of the head carriage are the good ones (i mean 298 mm on X axis and 289 mm on Y)
remount the gliders are at the correct distance (about 33,6 cm and 32.8 cm). One my own vertex, I had to reduce to about 33,4
insert the 4 8 mm rods, the printed head carriage but without any pulley
close the rods endstops (the black ones with the bearings)
now the carriage should move without any resistance. Just moving the printer should move it in all ways
if needed, tune the lenght between the end pieces of the head carriage
when every thing is smooth, check if you own the V2 pulley (the ones with 2 screws). If not, ask Velleman for replacement.
dismount the print head carriage by removing the transmission rods
reput everything with the pulleys and the belts but without steppers motors BEWARE, the belts have 2 sizes (670 and 685 mm), double check !
tighten the belt clamps at maximum so the belts are “tighten but not too much”
align the rods (using a caliper or the printed tool from thingiverse)
tighten the pulley to lock everything in place
you could now move the printhead with just a little resistance
mount back the steppers motors, tighten the belt by pushing the motor down while screwing. I think this is the most important tuning to do !!! If not enought thightned, the 2 axis will not move synchronised, if too much, the steppers could miss steps and then be not synchronised (I didn’t watch your video seems I’m at work and can’t reach youtube). I think it could also lead to over power needs and drivers overheat…
add plenty of grease on all rods !
normally the go home for the vertex’s panel should work well by now.
with the panel, move the head by 10 mm steps on X and Y axis, again with 1 mm steps then 0.1 mm
listen the noise of the moves… normally you should hear quite nothing.
use go home again and calibrate the printbed Z heigth. (4 layers of normal paper could slide between the nozzle and the bed with just a little friction)
disconnect the PTFE filament tube on the extruder output
cut the filament just on the output
extrude (with panel or software) 100 mm of filament and cut it to mesure the lenght. You’ll certainly get about 135 mm. In this case, correct the E stepper value in the firmware from 200 to 150 and test again while you get 100 mm (or 101, it still far better than 135).
reconnect the tube
After all that work, I can’t see any reason why your printer could be unable to print !
Using your STL, I’ll try to print your part tonight. As you use a Mac too (i think), i’ll send you my Cura settings and the gcode i get, if you want.
I’ll reply to you in french on the Velleman forum.
